Billion-Pound Baby

High-octane almond orchards fuel sustained growth
as Blue Diamond expands global market reach

By Dan Campbell
Editor

Blue Diamond featured its own growers
(and the honey-bear mascot) in television ads in the 1980's.
Photos courtesy Blue Diamond

n the mid-1980s, Blue Diamond Growers ran a series of humorous TV commercials, showing coop growers buried up to their waists in almonds, asking Americans to buy “a can a week, that’s all we ask.” In those years, the U.S. almond industry (then as now, virtually 100-percent California based) was producing around 400 million pounds of nuts in a typical year.

If those same commercials were filmed today, the growers would be buried up to their necks, as the California crop now tips the scales at more than 1 billion pounds in a typical year. The co-op anticipates a 30-percent increase in bearing acreage by 2010 and that crops will then top 1.5 billion pounds.

In the history of specialty crops, few, if any, can match this success. In 1950, U.S. production of 50 million pounds represented just 17 percent of the world market, while Spain commanded more than 75 percent of the market. Today, that picture has been turned on its head. California’s slice of the world almond market is now 80 percent. Yet the market has not been glutted, and crop prices remain strong.

How have they done it? On the production side, the gains are not only the result of new orchard plantings (statewide acreage now totals 680,000 acres), but through continual advances in the art and science of farming. More sophisticated fertility and irrigation technology and practices are playing a big part. So are new orchardplanting strategies, which involve various combinations of almond tree varieties (there are dozens) and planting patterns (there are hundreds) that increase the odds of a successful crop set during the crucial spring pollination season. Orchard pollination is a science unto itself, involving close teamwork with the honey-bee industry.

Of course, none of this industry growth would have been possible without parallel advances in almond processing and marketing, where for 96 years Blue Diamond and its more than 3,000 grower-members have been the industry leader in developing new almond products and opening domestic and international markets. From its own brand of almond snack and cooking nuts, to the dozens of different sliced, diced and slivered almonds and almond pastes developed in its own research and test kitchens, Blue Diamond has proven that there are limitless ways to improve all foods with almonds. The co-op works closely with major food companies that produce pastry, candy, ice cream, breakfast cereal, marzipan, frozen foods and vegetables, breads, salads and other foods.

Rural Cooperatives recently spoke with Blue Diamond President and CEO Doug Youngdahl, Board Chairman Clinton Shick, and long-time Public Affairs Director Susan Brauner about the role the co-op plays in ensuring the continued success of its member-growers.

Question: How has the almond industry sustained such dramatic growth without glutting the market?
With even bigger crops to come, where will they all be sold?


Doug Youngdahl: Demand has actually out-paced supply. Although prices are cyclical, the overall trend has been sufficiently profitable to support and encourage increased almond plantings. We’ve expanded markets around the world and now sell in 95 countries. In the United States, where about 30 percent of each crop is consumed, we’ve seen annual per capita consumption rise from around three-fourths of a pound to one pound.

The marketing challenge involves a combination of making gains in mature, well-established markets and opening new markets in developing countries where the standard of living is rising. The biggest growth opportunities today are probably China and the rest of Asia. We’ve made significant gains—especially this year in China, a market of 1.3 billion people where we’ve only had a real presence for about five years. India is a market of another 1 billion people, and more of them now recognize that almonds are a delicious source of protein and 21 vitamins and minerals.

Q. Where are the major almond-production
growth areas?


Clinton Shick: There has been huge growth in Kern County [the Bakersfield area] and along the west side of the Central Valley in Fresno and Kings counties. Growth is being fueled by both new, ‘high-octane’ orchard plantings and conversion of other tree and row crops into almonds. We used to think a ton of almonds per acre was nirvana, but now 3,000-pound yields are produced regularly, and some orchards produce 4,000 pounds per acre. We are just much more productive with our land.

Q. How have Blue Diamond members
fared during this period of growth?


Youngdahl: During the past five years, Blue Diamond returns to our growers have increased each year—on a per pound basis, compared to the prior year —by 26 percent, then by 35 percent, then 43 percent and now 27 percent. What is particularly amazing about this recent trend is that the increases have occurred over the four largest crops in California almond history.

Q. Internationally, who are your major
competitors today?


Youngdahl: Spain ranks second. Ironically, it is also our largest export market. They have equipment in place to process almonds and have found that our California almonds are actually easier to process than their own. So Spain re-exports a lot of what they buy from us. Spain has the necessary Mediterranean climate and a lot of acres to cultivate, but water is the limiting factor. Australia, which currently produces around 45 million pounds, is expanding and hopes to double its production in about five years, which would give it about the same size crop as Spain.

Q. What’s been the impact of the strong euro vs. the U.S. dollar on your sales in Europe?
Did the creation of the euro make business transactions a little simpler for you?


Youngdahl: The strength of the euro has helped us in Western Europe, our largest market, because they can afford to buy more almonds. But currency rates go in cycles. People often ask what happens when the dollar gains strength again. I like to point out that fastest market growth rate is in the U.S., where consumers obviously are paying in U.S. dollars.

Fortunately, we have always sold internationally in U.S. dollars, so the euro has had no real impact on our sales transactions there. However, it has made it easier for some of our European customers to buy from us and then move almonds around by trading with a uniform currency.

Shick: We’ve had a pretty stable, cheap dollar for a number of years, and it’s played a big part in avoiding a supply/demand problem. I can remember back in the 1980s and early 90s when it was the other way around, and it really fouled up our ability to market overseas. So we really put a premium on trying to develop as much domestic business as we can, because changes in the dollar value vs. international currencies do not affect us here. One day the exchange rate may not be as favorable for exporters, so you can’t get lulled into false sense of security. You need to plan accordingly.

Q. Any key international trade issues facing BD?

Youngdahl: We work closely with our government trade representatives to open markets around the world for California almonds, and we very much appreciate the good work they have done in the trade arena. Blue Diamond has always supported free-trade agreements for almonds throughout the world, whether via bilateral or multilateral agreements. In addition, the Market Access Program has been another key enabler supporting the expansion of the almond industry in export markets over the years.

Q. Doug, you’ve been the CEO there now for five years. What was the biggest challenge facing you when you came on board, and what changes did you implement?
What’s on top of your “to do” list right now?


Youngdahl: When I became CEO, the biggest challenge was an almond market price that was near or below the cost of production for our members. In addition, our Blue Diamond return was not viewed as competitive with others in our industry.

Working with our board of directors, we began in 2001 to hold annual joint strategic planning sessions between our board of directors and key management.

Through this transparent strategic planning process, we define, review and agree upon clear strategies for the future. During the last five years, we have redefined our culture around the business maxim: “Good planning is a prerequisite for good execution on the way to desirable results.”

Without spelling out all of the changes, the results of this approach have been highly successful. Blue Diamond member-returns have been among the best in the industry, our operations have become leaner and more efficient, our customer relationships have been further enhanced and strengthened, and our balance sheet is stronger.


Blue Diamond CEO Doug Youngdahl
outside the gift store at the co-op's visitor center
in Sacramento; Blue Diamond's plant
in Sacramento is the world's largest
tree-nut processing facility;

We are now preparing for our next strategic planning session. In this session, we are looking out over a 10-year planning horizon to ensure Blue Diamond is properly positioned to meet the challenges and the golden opportunity that is sure to come with the larger almond crops forecasted.

Q. Any crucial factors for successful strategic planning?

Shick: One reason it has worked for us has been the transparency of the process. When these efforts don’t work, it’s often because board and management don’t have a relationship of trust that allows for open and honest dialog. Doug has been very open, and the meetings have been transparent. Not everything that is said gets implemented, but the process puts issues on the table that we can talk about openly and honestly. It’s really been a good thing from both sides of the equation: the farmer/producer side and the marketing/processing side. It is helping us get to where we need to go.

Brauner: In preparation for the next session, management is already reviewing our progress last year and drafting new targets. When we meet with the board in April, we will strategize off-site for three days. We’ll get a clear picture of where we are and where we need to go.

Youngdahl: These six sessions so far have provided a perfect opportunity for board and management to reflect how the company is performing within our industry for our members. Are we achieving our mission and vision? Are we doing the job we need to do in the short term, and what do we need to do to prepare our organization for the long term, in five and 10 years? It’s been a key part of our success.

Q. Clinton, you’ve been vice chairman for 17 years while Howard Isom served as chairman. He was well respected not only by the members and the industry, but by co-ops nationally. What do you think his greatest talent as chairman was?

Shick: All Blue Diamond board members, whether owners of small or large operations, are successful businessmen. In addition to his almond ranch, Howard has a very successful certified public accounting (CPA) business in Chico, Calif. Most people point to his financial skills and acumen as his greatest contribution to our board. While important, I really think that was secondary. Because of his CPA work with many types of businesses through the years, he could see which practices work and which don’t. He would never mention business clients by name, but he obviously gleaned an enormous amount of experience and insight from them, and that influenced the mindset he brought to our board room. So I would say his greatest contribution was bringing to the table successful business practices and ideas. He was sharp enough to apply those practices to the almond industry.

Q. What is your basic philosophy of being a successful director?

Shick: First and foremost: you hire the very best CEO you can find, and we’ve done that. You hire good people, you establish expectations, and then you hold them accountable to hit the targets the board sets. You evaluate openly and honestly.

Directors need to stay out of the operational issues as much as possible. Farmers tend to be very operations oriented, and it’s real easy for them to get into the nuts and bolts of how a business runs. I am going to try to resist that tendency. Instead, we will sit down with Doug and his management team and set realistic goals every year, then we as directors will concentrate on monitoring and evaluating the co-op’s real performance against those goals. That is the critical role of the board.

It is vitally important that we take a long-term view in managing our company’s capital. For a time, I think we were playing it too close to the vest when it came to moving into new technologies that could help us. We’ve changed course there and are now staying more on the cutting edge of technology additions to our processes. We realize that to maintain an industry leadership position, we must be a lowcost producer.

Q. A sensitive issue for many co-ops is that they feel they pay most of the bill to open markets, and then their competitors waltz in behind them and get the gain without sharing in cost of opening the door.

Youngdahl: Free-riders are a fact of life whenever you are a market leader. While you may pay the price of admission to open markets, you do not own them. You have to repeatedly earn market share to keep it.

Shick: A rising tide lifts all boats. If you are the biggest and smartest force in the industry, it is just your lot in life. To help ourselves as Blue Diamond members, we know we will be helping the industry as a whole, but that is a good thing.

Q. Does the existence of the Almond Board of California help ensure that all pay a share for marketing and promotion?

Youngdahl: Blue Diamond was a key supporter for the creation of the Almond Board of California under a federal marketing order in 1950. Today, a three-cent per pound assessment exists on all California almond production, which is collected by almond handlers and paid to the Almond Board. This revenue supports a collective investment in our industry’s future, primarily to increase consumer global awareness of California almonds. The process is working, and it is partially offsetting the “free-rider” syndrome.

Q. There’s been a lot of good news on the health front for tree nuts and almonds. Is that playing a part in surging demand?

Youndahl: Absolutely. There has been a lot of good news about almond nutrition and the related favorable health benefits. Scientific evidence continues to mount suggesting that a regular diet of almonds may help maintain healthy hearts, reduce weight, prevent diabetes, fight arthritis, inhibit tumor cell growth and may even help lower the risk of Alzheimer’s. The International Tree Nut Council’s Nutrition, Research and Education Foundation, which I chair, has invested in new science and research, resulting in the Food and Drug Administration’s approval of a health claim for almonds and other tree nuts. Additional research, plus investments by the Almond Board, has brought forth some really exciting science, and more studies are underway to support the health benefits.

Brauner: Just 10 years ago, none of the nine world tree nut industries were talking to each other. They viewed each other only as competitors. Through the International Tree Nut Council, they came together in California to figure out ways to increase consumption of all tree nuts. We pooled funds to get solid nutrition research done. We got our qualified health claim from FDA, and that is a key success story for the entire world tree nut industry.

Q. What are the major ways in which Blue Diamond adds value to its members’ crop? What new products look promising?

Youngdahl: We add value by creating and expanding global market opportunities and then by capturing the highest margin product market segments for our members. We sell to the most refined processed-ingredient industrial customers and to the less defined commodity market customers.

Our Blue Diamond retail branded business is in one of our fastest growing market segments. Gross sales have tripled in the last five years and will double again before the end of the decade. New products, like our Bold line of wasabi and soy flavored almonds and jalapeño smokehouse almonds, have added excitement to the snack nut aisle. Nut Thins and Almond Breeze have achieved great success within the Natural Foods category. These successes are stimulating more new and exciting products that will be introduced to markets later this year.

Shick: I can’t emphasize enough how our brand separates us from the pack. Even beyond our retail-branded sales, owning an internationally recognized brand helps us in making sales to industrial and food service buyers.

Youngdahl: With big crop increases coming in the next decade, we need to insulate ourselves as much as possible for what could be a significant price adjustment. Part of the way we do that is to grow our consumer-branded business.

Q. How do you ensure a flow of qualified new directors for the board?

Brauner: About 11 years ago, we started a young leader program based on the Land O’Lakes program. Dan Cummings, our newest board member, and I spent three or four days at their annual meeting, learning about their young leader program. Our program has been very successful for us, with three of our nine directors having come up through the program, and several more on our statewide Grower Liaison Committee.

Shick: Continuing education for sitting directors is also very important. The National Council of Farmer Cooperatives (NCFC) plays a big role there. We try to get a majority of our board members to the director workshops NCFC holds at its annual meeting. We’ve had some very good ‘takehomes’ from those sessions and from comparing notes with other co-op directors from across the country. We get challenged in our thinking, and it exposes us to the ways other co-ops are doing things in other places. You get a broader perspective.

Q. You also have to market the co-op to keep and attract members. How competitive is the almond industry in California?

Youngdahl: The California almond industry is very competitive. There are over 110 California almond handlers. Essentially, very large growers who market their own crop are our principle competition. Some of them—including the No. 2 handler—also deliver to Blue Diamond. They understand that supporting the industry leader raises the tide for all in the industry.

Q. Volume incentives for members always seem to be a controversial issue with co-ops, but they seem to be getting more common. Are you offering them, and if so, have they helped keep larger growers in the co-op?

Youngdahl: We introduced a volume premium two years ago, which is paid in volume increments—the greater the volume, the higher the premium, up to six cents per pound. Yes, this premium is working to retain and attract larger volume growers to Blue Diamond. Overall, Blue Diamond’s premium program is the benchmark for our industry.

Shick: It’s also been a good thing from the huller-sheller point of view. Blue Diamond receives product either in boxes or in bulk truck loads, the latter being where volume premiums are earned. I’m also a member of a co-op sheller, so that program has caused us to put more emphasis on planning our runs so that we get more product into bulk deliveries to qualify for those premiums. It’s been good for Blue Diamond and has helped us at the huller-sheller level to become more efficient.

Q. Any new member services being offered or contemplated?

Youngdahl: Blue Diamond offers members health insurance, workers’ compensation insurance and an investment certificate program that is currently earning participants 6 percent on their savings.

Q. Here’s a situation your field reps probably face: I’m an almond grower, and a small packer down the road from me says he’s paid two or three cents a pound more than Blue Diamond for the past couple of years. Give me some good reasons why I should I should stay in the co-op.

Youngdahl: There are numerous reasons. We tell growers they should partner with us at Blue Diamond for benefits that include: balanced risk, industry-leading returns, year-round selling strategy, worldwide marketing power, faster payments, powerful consumer brand, innovative product development, more payment options, more contract options and our cutting- edge technology. In addition, we tell them that Blue Diamond is the industry leader—the one all others benchmark on. We influence the market for the benefit of all growers. Such leadership should be supported.

Shick: There are growers who will move for two cents. It’s not as important when prices are at $2 per pound as when they were $1. If a guy wants to play that game, you probably are not going to talk him out of it. But if you look closely at other handlers, not one is consistently at the top. Blue Diamond will consistently be right near the top.























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