VALUE - ADDED CORNER

Trading on Tradition

Heartland Farm Foods uses country
tradition to market members’ beef


By Erica Coble

Editor’s note: Coble grew up on her family’s
beef cattle and alfalfa hay farm in the
southwest Missouri town of Dadeville. She
is a senior majoring in ag journalism,
with a minor in ag economics, at the
University of Missouri-Columbia.



consumer walks into a grocery store looking for a meat product that’s easy to prepare, stores conveniently and is safe for her family. Walking down the canned food aisle, the consumer spots a product she’s never seen before. There on the shelf, wrapped in a red label, is Heartland Farm Foods’ fully cooked ground and chunked beef. Curious, the consumer picks up the can and turns it around to look at the ingredients; only one is listed: beef. In addition, the beef is hormone-free, has no preservatives, salt or other additives and can be traced back to the farm where it was raised.

Heartland Farm Foods LLC, a subsidiary of the Farm Foods Cooperative, was formed in 2001 by 39 east-central Missouri farm families. Headquartered in Montgomery City, Mo., the cooperative uses family home-canning recipes to produce high-quality canned ground and chunked beef. The shelf-stable product is allnatural and contains only beef.

Canning food is, of course, a traditional food-preservation technique used by Americans for generations. It remained popular longer in rural areas, especially where electricity for refrigeration was slow in coming. Irene Edwards of Montgomery City had been canning beef for years and giving it away in glass jars. People loved the flavor and the convenience. The family gradually realized there might be a business opportunity in those jars.

After a study showed market potential for the product, the Edwards family shared the plan with their neighbors and decided to pursue a value-added business venture. The goal: provide consumers with a convenient, tasty, high-quality beef product while creating a new business channel that would help farm families realize more profits from their cattle.

Since the initial introduction of two canned-beef products, the co-op and its LLC subsidiary have been working to build brand recognition and to get their product on the shelf. Four years after the launch, the cooperative has its own canning facility that employs five full-time employees and is set to introduce new products this spring.

Shares prove popular
Forming cooperatives can be an attractive idea for producers, but the farmers involved in Heartland Farm Foods will tell you that it is not an easy venture to undertake. Building a successful business takes hard work and patience. The first organizational meeting was held in December 2000, a steering committee was formed in early 2001 and the business was organized as a new-generation cooperative in December of 2001.

Once the steering committee was formed, the group set out to create the governing rules and elect a temporary board. “The steering committee went through a lot of challenging times,” says Adam Blaue, a Missouri beef producer from Wellsville and board chairman of the Farm Foods Cooperative. “It’s always an interesting process when you get a group of six to eight farmers together who all have different experiences and strong opinions on how a business should work.”

The group initially incorporated as Farm Foods Inc. As they progressed towards becoming a value-added enterprise, they were advised by legal counsel to form an LLC to address liability concerns. This resulted in the creation of the co-op’s wholly owned subsidiary, Heartland Farm Foods.

In February 2002, the temporary board started selling memberships on a per cattle basis. The initial goal was to secure 1,000 cattle per year, with members required to commit a minimum of 10 and a maximum of 50 head of cattle. Each share sold for $200 and represented a commitment by the member to deliver one head of cattle per year.

It didn’t take long for the idea to catch on. In just two weeks, 90 percent of the memberships were sold; within a month all were sold. Membership was extended to 39 farm families in Montgomery, Audrain, Pike, Lincoln and Warren counties.

The goal of the first phase of the plan was to get the business moving as soon as possible, so a decision was made to keep membership under 40.

Key help from USDA, Extension
Assistance has come from a number of sources. Jim Foster, vice president of the board, says that Gary Hoette, a local University of Missouri extension agent, played a key role in helping organize the cooperative. “Gary had helped in getting an ethanol cooperative started, so he had been there and knew how to advise us on things that could have been potentially disastrous for us,” Foster says. Hoette now serves as the co-op’s at-large board member.

The business received additional help from Chris Cobb with the University of Missouri Extension office. She advises and assists the cooperative on a variety of issues.

Business and financial support from USDA Rural Development and the Missouri Department of Agriculture was instrumental in getting the resources the group needed to get their business started. Farm Foods Coop Inc. received a $200,000 Value-Added Producer Grant (VAPG) from USDA Rural Development in 2002.

Funds were used for working capital to support the start-up operations of the hormone, steroid- and antibioticfree beef canning operation. These funds were matched with the co-op’s investment and $118,000 in grant funds from the Missouri Department of Agriculture for a feasibility study and a business plan.

“We were very excited that Family Farms Co-op could benefit from the VAPG program, which had to compete with 712 applications requesting over $121 million when only $33 million was available in 2002,” says Nathan Chitwood, business and community specialist for USDA Rural Development in Missouri. “Their proposal was well written and complied fully with the intent of the VAPG program.”

Heartland Farm Foods was awarded a second VAPG grant of $150,000 in the fall of 2004. “Rural Development believes that providing funds to help farmers and ranchers launch valueadded businesses such as this project is vital to the future of the nation’s agriculture economy,” says Greg Branum, Missouri state director for USDA Rural Development.

Strong manager essential
The membership drive netted $200,000 to go toward building the processing plant. An anonymous donation helped pay for the rest of the $425,000 in construction costs. The groundbreaking ceremony was held March 21, 2003, where Farm Foods Cooperative owns a 10-acre lot.

From the beginning, the board set three main goals for the cooperative: (1) supply a high-quality product to consumers; (2) be a positive influence and support the community, and (3) create a consistent, profitable market for member cattle and create a future for the next generation of beef farmers.

Members knew that an experienced general manager to move their ideas and vision forward was vital to their success. In October 2002, the board hired Mark Uthlaut, who has an extensive agricultural background. He was a farm manager at Iowa State University, has marketed wool products for a cooperative marketing group and worked in retailing farm meats.

“Mark has been a big factor in taking us where we need to go,” says Blaue. “He went through a USDA required processing school and through Hazard Analysis Critical Control Point (HACCP) certification in Nebraska.”

Traceability reassures consumers From the beginning, members wanted consumers to know that the co-op’s producers take good care of their animals, which helps ensure that they get a safe, high-quality beef product.

“The main selling point of our product is that it is born, raised and processed in the USA,” says Foster. “With all of the concerns about food safety, our consumers know exactly where their product comes from.”

The cooperative has taken product accountability to a high level. Numbers printed on the bottom of each can may be traced back to the farm of origin.

“We are planning to have a Web site so that consumers can see firsthand where their meat comes from,” says Uthlaut. “Consumers will be able to enter the number on the bottom of the can into the Web site and pull up information about the exact family and where the animal was raised.”

Heartland Farm Food’s philosophy is based on promising the consumer that they are getting the highest quality and safest product possible. Cattle used for the product are produced under a grower agreement that requires that all cattle are hormone-free and must meet a number of other quality standards.

“We always told them [members] not to get involved unless they could be proud of the cattle they send,” Blaue says.

Cattle are needed throughout the year. Producers typically let Uthlaut know when they have cattle ready to be processed, and he solicits for cattle when it’s time to go into production.

Cattle are slaughtered at two nearby locations, and then brought to the Montgomery City facility to be processed. The ground and chunked beef products are fully cooked, creating a broth and separating the fat from the beef. No additives, salts or preservatives are added to the product, making it 100 percent pure beef.

In addition to helping with inhouse processing, the five employees focus on opening up new market outlets, developing recipes and general marketing strategies. A big target market is outdoor and recreational consumers. The shelf life and convenience of the product make it attractive for camping and other outdoor use.

“We want to get our product into some of the major outdoor shops, but we have to make some changes before that is possible,” says Uthlaut. “It’s definitely a high-priority market for us.”

Heartland Farm Foods ground and chunked beef products can currently be found in super markets and specialty food stores in St. Louis and throughout east central and central Missouri.

Expanding product line
Bill Diechman, board treasurer, says that members have been pleased with the progress thus far, but he adds that this is just the beginning for Heartland Farm Foods.

“The members have continually expressed their support of the plans and facilities,” says Diechman. “We keep in touch with the members through newsletters and annual meetings. We’re such a small group that if a member has a question, they’ll come talk to us in town, or just come up to the facility and find out what’s going on.”

“Our members have been so patient with us, and that has been key,” says Blaue.

The group is set to release six new canned beef products this spring. The products include beef and nacho cheese dip, beef ‘n’ bean dip, taco beef, chili, chili cheese dip, and new ground beef.

“If we want to get into more markets, we’re going to have to have more products,” says Uthlaut.

The co-op is also selling steaks to local restaurants and markets packaged under the Heartland Farm Foods label. For more information, contact Uthlaut by e-mail: muthlaut@heartlandfarmfoods. com, phone (573) 564-1600, or visit the Web site: www.heartlandfarmfoods. com.





March/April Table of Contents