Defending their turf

Growers see co-op’s legislative action as
essential to future of nation’s sugar industry


By Dan Campbell, editor
e-mail: dan.campbell@usda.gov



f American farmers weren’t supposed to grow sugarbeets, surely there would be no Red River Valley quite possibly the world’s most perfect garden for cultivating the crop. Not only do sugarbeets love the black-clay soil of this river valley that both divides and unites Minnesota and North Dakota , but the rainfall is more than adequate in most years to raise the crop without irrigation. And the cold winters allow the crop to be piled outdoors and stored for up to 200 days or more, creating a longer processing season that helps maximize factory utilization.

But the world is a fiercely competitive place when it comes to production of sugar and other sweeteners. Indeed, some 110 nations grow sugarbeets or sugarcane, and many of them seek to export their surplus, even if it means dumping sugar at prices below the cost of production in order to “buy” market share. About 25 percent of the world’s sugar goes into foreign trade, and virtually every producing nation uses some kind of tradedistorting sugar subsidies to support their producers.

High fructose corn sweeteners also are taking an increasingly large slice of the nation’s sweetener pie (55 percent in 2000, up from 16 percent in 1970, according to USDA). And artificial sweeteners also jockey for their place in the food ingredient trade.

So despite all of the Valley’s natural advantages, growers here have their work cut out for them if they want to maintain their market share. About 55 to 60 percent of all sugar produced in the United States, and 90 percent of all of America’s beet sugar, is processed and marketed through producer-owned cooperatives. In the Red River Valley, the nation’s largest sugar co-op, American Crystal Sugar Co., just celebrated its 30th anniversary.

The roots of the co-op go back to 1935, when area growers began organizing the Red River Valley Sugarbeet Growers Association, which ultimately purchased the privately owned American Crystal in 1973. Today, the company markets about 18 percent of the nation’s sugar. It is often looked to as a role model for new-generation co-ops and as a blueprint for how farmers can buy a major processor (see sidebar).

Other U.S. producer-owned sugarbeet processing co-ops include: Minn-Dak Farmers Cooperative, Southern Minnesota Beet Sugar Cooperative, Amalgamated Sugar, Michigan Sugar and Western Sugar Cooperative, the latter two having been formed in 2002 when growers acquired plants that were formerly investorowned.

Legislative actions seen
as crucial to industry’s
future

Sugar producer Mark Nyquist spent much of the past winter in his farm shop repairing and overhauling cultivation and harvesting equipment in preparation for the 2004 growing season. Nyquist whose father served as American Crystal’s board chairman and grandfather was a founding member of the board has spent many another long night in the farm office, preparing for this season by pouring over the farm’s financial books, doing cost analysis and budget projections, filing tax reports and doing all the other paperwork which is now just as necessary as seed and fertilizer to produce a crop.

During the course of this season, Nyquist will consult closely with an agronomist from the co-op to produce the best crop he can both in terms of tonnage and sugar content. When harvest season rolls around in mid-October, he’ll also coordinate closely with the co-op regarding harvest timing and delivery. Nyquist says he takes pride in knowing the co-op operates five efficient sugar processing plants up and down the Valley, and that its joint marketing venture United Sugars has an expert team of agents selling the co-op’s sugar worldwide.

Just as important as all those co-op functions, Nyquist says, is American Crystal’s legislative effort. The United States has been under intense pressure in trade negotiations to open up the domestic market to more imported sugar. American Crystal and other co-ops and industry trade organizations have had to go to a full-court press to make certain that their industry’s position is represented in these talks. The North American, Central American and Australian free trade agreements have all been tracked closely in America’s sugar-producing states.

Although more imported sugar is gradually being allowed into the nation, the industry’s legislative efforts have been generally successful in limiting these increases to manageable levels. But Nyquist and his fellow growers say their co-op and the industry must continue to make their voices heard.

“One stroke of the pen in Washington, and it could potentially eliminate the sugar industry in the Valley,” Nyquist says while walking through one of his fields. “The world market and related political issues increasingly control our destiny,” adds Nyquist, who spent several years after college as a pit trader in the dog-eatdog world of the Chicago Mercantile Exchange before returning to take over the family farm in 1996. He still trades part time, mostly in the winter, but sees the farm and sugarbeets as his future.

Fast track deals a
major concern

David Kragnes, who grows about 1,400 acres of sugarbeets, wheat and barley near Felton, Minn., shares Nyquist’s concerns. “We’re worried that we could be sacrificed if we aren’t active legislatively,” says Kragnes, a board member of both American Crystal and United Sugars. Fast-track trade deals are of particular concern, he stresses, because if approved, they can’t be amended by Congress.

“In this battle, we want the export subsidies [of foreign nations] reduced before we reduce our border protection,” Kragnes says. Unlike grain, sugar has a very finite shelf life. “Sugar has a life-span of one year,” says Kragnes, who, like Nyquist, was born and raised on his family farm. “After that, it turns into brick.”

Small countries produce sugar under labor and environmental conditions that would never be tolerated in the United States, Kragnes notes.

The domestic industry currently supplies 85 percent of the nation’s sugar, with 15 percent imported. “By rationing up and down the level of imports, the government has been able to control the supply and demand and therefore control market conditions,” says American Crystal President and CEO James Horvath. “They have done a pretty good job of doing that over the years.”

But in 2000, a glut, brought on by a number of factors, forced the nation to adopt a payment-in-kind (PIK) program which American Crystal lobbied for to remove excess supply from the market.

American Crystal employs a full-time lobbyist, Kevin Price, in Washington. Although these days his home is in the corridors of the Capitol and its office buildings, this native of the Red River Valley is equally at home in the beet fields and knows what’s at stake for growers in the trade talks.

“We cannot sit back and wait for things to fall in our lap,” says David Berg, the co-op’s vice president for operations. “You have to find out what the issues will be, propose solutions and then work like heck to get it done.”

The PIK program is a case in point, Berg says. “Within two weeks of the concept being floated, Kevin and I were in the offices at USDA of the people who administer the program.” With them was Earl Pomeroy, North Dakota’s member of Congress, who worked on the legislative authorization. “Our efforts helped make it (the PIK) a reality. When we see opportunity, we are not shy about going out and getting it done. Not just the co-op, but the whole industry benefits from our efforts.”

In the Australian Free Trade talks this past winter, the United States elected to totally exclude sugar, based on a decision that Australia was a developed country and therefore didn’t need any increased access to the U.S. market. “We were obviously very pleased with that outcome and we believe that it should become the template for future trade deals,” says Horvath.

One major concern on the international front is that if Mexico were to switch from using sugar to high fructose corn sweeteners in its soft drinks (as does the United States), it would result in a sudden surge of sugar imports perhaps 2 million tons, or 20 percent of total U.S. consumption, which would be allowed under NAFTA, Horvath notes.

“We are working toward a new agreement that sets a specific amount of sugar that Mexico can bring into the United States and a specific amount of high fructose corn syrup that can go from the United States to Mexico,” Horvath says. “The industries are relatively close to coming up with that deal, from my perspective. This, of course, will ultimately need to go to each of the governments for negotiation and implementation.”

Sugar factories: use ‘em or lose ‘em
One major reason for so much government involvement in sugar production worldwide, Berg explains, is that once a sugar factory shuts down, it very seldom starts up again. The cost of retrofitting a plant that has been idled for even a few years and the toll that temperature and humidity can take on a shuttered operation make it very unlikely it will reopen successfully.

“Therefore, most countries try very hard to keep the revenue stable to their growers so that they produce enough to keep the plants operating over the long term,” Berg says. To do this, “the 14 largest sugar-producing countries all intervene, in one way or another, through interest rate subsidies, direct payments, tariffs, export enhancements, etc.

“Relying on foreign sugar can work for a time, but when prices spike upwards, your consumers will pay through the nose, if they can buy sugar at all. Most people here don’t know what they pay for sugar because the price is affordable and stable so it’s not an issue for most Americans. That hasn’t always been the case,” Berg says. When the United States becomes dependent on foreign suppliers, it can become vulnerable: think oil or coffee.

The U.S. imports nearly all of its coffee, and those prices periodically spike and have climbed steadily. “When coffee prices soar, people are outraged; ‘How can they do that to us?’ they ask.” But there’s not a lot Americans can do about it, he notes.

Even though U.S. sugar policy has maintained a stable supply at an affordable price, “the program keeps getting beat up, because you look at the world price for raw sugar and see it at six cents a pound. Domestically, it’s around 21 cents a pound. How can we justify that? Well, the average cost to produce sugar worldwide is 18 cents a pound; the average selling price for the past five years has been 8 cents a pound. You can’t sell a product long-term for less than half the cost of production. At least you can’t do it unless there are subsidies going to the producers.”

U.S. grain industry groups are often proponents for free trade deals. So U.S. trade negotiators have the unenviable position of making someone angry regardless of their stance. Other critics of U.S. sugar policy, including the candy and bakery industries, say American consumers would benefit from lower food prices if the U.S. market was open to more imported sugar.

“But the only way sugar can sell at such low prices is if you are getting a government subsidy,” Berg maintains. “Once a producing nation meets its domestic sugar needs, they put the surplus on the world market at whatever they can get for it, because whatever they earn is gravy. It’s a dump market that doesn’t reflect the economics of producing it. If people say they want 6-cent sugar, they must realize that were it not for the domestic sugar supply, they would likely be paying 18 cents to 20 cents or possibly a lot more.”

“The domestic price in the United States is, in fact, in the lowest one-third of the world,” Horvath says. “The United States doesn’t export any sugar,” he stresses, and limits domestic producers in order to balance supply and demand. “The result is that every sugar exporting country would like nothing more than to get a bigger chunk of the United States market.”

To put the picture into perspective, Horvath says the U.S. sugar market is about 10 million tons, of which U.S. growers produce 8.5 million tons. More imported sugar, he says, would result in lost sugarbeet acreage in America.

“By taking away [sugarbeet] acreage...there will be more corn planted, more soybeans planted in this particular area, creating an oversupply there as well. It would result in lower prices and in more deficiency payments. It is a serious problem.”

Co-op buys plants to
maintain acreage base

As a result of the market glut in 2000 and 2001, the 2002 Farm Bill reinstituted a marketing allotment system to better balance supply and demand. In 2002, USDA set the allotment at 7.7 million tons, raising the bar to 8.5 million tons in 2003.

“The [sugar portion] of the 2002 Farm Bill was designed to fix the oversupply problem,” Horvath says. “Market allocations were established so each of the companies in the United States had the ability to market only a certain amount of sugar.”

For American Crystal, that would have meant cutting back acres by about 10 percent, which Horvath says would have threatened the co-op’s ‘critical mass.’ “We would have had to cut back from 500,000 acres to 450,000 acres. That would have increased our fixed costs and driven down returns to our grower-owners. So we had to look at that as a serious situation and search for ways to solve that.”

In part to help maintain its acreage allotment, American Crystal in 2002 and in 2003 acquired four plants in other parts of the nation: Moses Lake, Wash., Sidney, Mont., Torrington, Wyo., and Hereford, Texas. The Torrington plant has been leased to the new, Denver-based Western Sugar Cooperative, while the plant in Sidney is being operated under a wholly owned subsidiary of American Crystal, called Sidney Sugars Inc. The Texas and Washington plants are being left idle, with no plans to put them back into production.

Nyquist says the plant acquisitions represent a solid business strategy. “I support the cooperative’s aggressiveness in purchasing these other plants. We’re not trying to push anyone out of the market we’re just defending our turf. To do that, we need to acquire these plants just to keep the same share and acreage base.”

When the sugar market took a dive in 2000, some investors quickly fled and a number of plants were put on the block. Some other plants were bought by producers (such as Western Sugar and Michigan Sugar).

“There isn’t much else you can do with a sugar factory; so some got sold at fire-sale prices,” Berg says. Since then, the market has been generally stable, with producers earning reasonable returns.

Kragnes says farmers, with their commitment to the long-range future of their industry, make the ideal party to own the processing and marketing operations. But he says he’s worried that talk regarding possible changes in the co-op model could lessen grower control of the industry.

“The bedrock of American farm cooperatives has always been, and must continue to be, the Capper Volstead Act,” which gives them the power to jointly market their crops and products. “If you start messing with the definition of a co-op, I fear you could jeopardize Capper-Volstead,” Kragnes continues. “I’m not happy with any changes that allow large investors to get their foot in the door and buy a piece of our co-ops. Control follows the money.”

No option but
to remain on guard

Giving up on the trade battle is not an option for the U.S. sugar industry. “It takes a lot of lobbying, and this coop has been and will continue to be a strong advocate for its members on the legislative front,” Kragnes says. So has the American Sugarbeet Growers Association, the Red River Valley Sugarbeet Association and a number of other farm industry groups. With sugarbeets grown in 14 states, Kragnes says the industry can muster considerable clout in the halls of Congress.

But much as farmers might like to think otherwise, Nyquist says he does not believe the average American consumer cares if their sugar is U.S. grown or not. “They want good quality cereal, cake mix or whatever at the most affordable price. If those products are made with sugar from Brazil or Cuba, well...I’m not sure there is a whole lot of loyalty there. I don’t know that locally grown sugar can command a premium.”

Nor do most consumers stop to think what would be lost if the sugar industry stopped providing jobs and economic synergies that boost the standard of living throughout the Upper Midwest and other regions where it is grown, he says.

The impact of losing sugar would ripple far beyond the sugar industry if beet farmers are forced to shift to other crops, such as grains and potatoes. The University of Idaho did a study in 2001 which projected that in just Idaho, if the 200,000-plus acres of sugarbeets were switched to potatoes, growers of the latter crop would lose $105 million annually.

American Crystal alone has an annual economic impact of over $1.5 billion in the communities where its members and employees live and work.

The multiplier effect of actual dollars and jobs generated by the nation’s farm economy is often estimated at a factor of seven, and some have estimated that 20 percent of the nation’s workforce is involved in the food and fiber system, ranging from production through processing, distribution and retailing.

Nyquist says his basic outlook remains “cautiously optimistic.” That was not the case in 2000, when sugarbeet payments fell to $32-$36 per ton and margins were near breakeven levels for most producers. “I was not very optimistic then at all. There was real cause for concern.

“Despite all of our natural advantages, it is not easy to compete against third world countries with labor costs that are a small fraction of ours and no environmental standards,” he says. “We can’t go down to their standards, and it’s awfully hard to bring them up to ours. So through their co-ops, growers must remain vigilant.”






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