Cream of the CROPP

Demand outstripping supply as CROPP
organic dairy products go prime time



By Dan Campbell, editor


ravis Forgues, who with his father runs an 80-cow dairy farm near Alburg, Vt., can still recall the dire warnings they heard after deciding to have their farm certified organic in 1997. Too many dairy producers were going organic, and the market would soon crumble, they were told.

But the Forgues were undeterred, having been virtually organic since 1991 anyway. “‘Trav,’ my dad said, ‘we are going to get on this mule and ride it until it’s done.’ Well, we’re not riding a mule anymore; now we’re on one of those big Budweiser Clydesdales, and we’re enjoying the ride,” Forgues says. “The market is screaming for more organic milk.”

Indeed, with an annual industry growth rate of 20 percent, organic dairy foods seem to be on the verge of busting out of niche-market status. There were maybe 30 organic dairy farmers in the state when they went organic, vs. about 100 today.

The Forgues belong to the nation’s largest organic co-op, CROPP (Cooperative Regions of Organic Producer Pools), which outpaced the category’s envious growth rate, with its sales surging 36 percent last year. Overall sales of the co-op’s Organic Valley Family of Foods label are projected to hit $265 million for 2005, up from $204 million for 2004.

About 85 percent of CROPP’s sales are fluid milk, although it also markets other dairy products, eggs, orange juice, produce and meat. The LaFarge, Wis.-based co-op owns only one plant, a butter factory in Chase-burg, Wis., which produces an unsalted, Swissstyle butter. Otherwise, it co-packs with other dairy co-ops and companies around the nation and contracts with them for milk hauling and related services.

Nationally, CROPP has more than 500 dairy producer-members who belong to one of 24 milk pools nationally. It added two new pools in the past year. In December, it opened for business in the Fort Collins, Colo., area and in April started its first pool in Texas (see below).

Economics and philosophy
contribute to going organic

The Forgues’ motivation for going organic was “probably driven 75 percent by economics, 25 percent by the philosophy of it,” Travis recalls. He was 23 at the time, just out of college, “and the idea of owning our own brand of organic milk was really cool.”

The biggest attraction was that they were guaranteed a stable price of $18 per hundredweight (cwt) for two years. “That was really exciting — to not have to worry about the hills and valleys of milk pay prices.” That remains the main selling point helping CROPP recruit about 100 dairy farmers per year.

“Our claim to fame as a co-op is stable milk prices,” says CROPP Chief Marketing Director Theresa Marquez. “When farmers started the co-op in 1988 that was the goal, and stable pricing remains a steadfast rule today. It was unheard of at that time, but it has worked.”

CROPP started out offering $2 or $3 per cwt more than the market for conventional milk and has been gradually pushing up the differential ever since.

This year, Forgues averaged $24 per cwt for his milk vs. $15 for conventional milk. That was earned on a $22 base price in Vermont, plus about $2 per cwt in various incentives.

The biggest downside to producing organic milk is that for those farmers who have to buy feed, the cost of organic grain is much higher — about double the cost of conventionally grown grain in Vermont, Forgues says.

Drought in portions of the Midwest and some other regions this year drove up organic grain prices. “Producers who don’t grow most of their feed have been hurting a bit,” Marquez says.

Less stress boosts
herd health

Forgues does not push his cattle to try to squeeze every last drop of milk out of them. Keeping them under less stress helps keep the herd healthier, he believes. That is doubly important on an organic farm, since antibiotics cannot be used (unless an animal’s life is threatened by sickness; if treated with drugs, the cow then has to be moved to a conventional dairy farm and cannot return).

This approach also keeps cows in production longer than on most conventional dairy farms. His annual cull rate is only about 8 percent of the herd vs. an industry average of close to 30 percent, he says.

The average cow on his dairy is six years old, and he has a number of cows still in production that are 10 or older. “And no, we don’t wait for them to become a broken-down animal that is all used up before we cull them,” Forgues says, although he admits that the older cows require a bit more patience.

This approach makes good economic sense, he says. “When you figure out the cost of replacement cattle, it’s pretty darn expensive to cull cows after two or less lactations.”

Forgues’ herd average is about 40 pounds (of milk per cow per day), the same as before the family went organic. “There are other organic producers around us averaging 70 pounds. It all depends on how you want to run your farm; we like a low-input approach and we’re very happy with what we are earning.”

While his herd is just slightly larger than the co-op’s average of 65, the co-op has members with as many as 500 cows.

Prior to Organic Valley, the Forgues were members of St. Albans Cooperative, which Travis calls “a great cooperative.” He still considers himself part of St. Albans, since CROPP contracts with it to truck and lab-test member milk. “They do our paperwork and we still use the co-op store,” he says.

Minn. organic dairy
was ahead of curve

CROPP’s stable milk pricing policy is also what Pam and Jeff Riesgraf like best about the co-op. The Riesgrafs keep their 60 cows on 50 acres of pasture most of the year, and also grow corn and alfalfa near Jordan, Minn. Their herd average is about 50 pounds, but they too say their management style is “to not push the cows too hard; we believe they stay healthier when on pasture and can get their own feed,” Pam says.

The co-op’s base price in the Upper Midwest is $19.20 but will soon bump up to $20. With various incentives, the Riesgrafs earned $23 per cwt this year.

“With stable pricing, we can set a pretty accurate budget,” she says. And with the farm supporting a family of five (her eldest son recently got married and moved to Florida), that’s important.

“CROPP re-evaluates pay price at the end of every year,” says Riesgraf, one of the co-op’s seven board members. “The farmer always has a voice in what pay price is going to be,” she adds.

The farm has been organic since her father-in-law bought it about 1950. “My father-in-law didn’t even know what “organic” meant. It was just the way he farmed because he didn’t believe in farming with chemicals. He instilled that in Jeff, and we’ve carried on that tradition,” Riesgraf says.

Most of those years, the farm’s milk netted no more than conventional milk. “It wasn’t until the late 1980s that we even realized there was a market out there that would pay us more for our milk,” says Riesgraf.

The Riesgrafs grow most of their own feed, but their farm was impacted by drought this year, forcing them to buy more organic alfalfa hay at inflated prices. Organic corn and soybean prices were also up sharply this year. In addition to drought, more organic beef and poultry is being raised in the Midwest, which further increases competition for organic feed grains.

“High-cost feed grain definitely puts a dent in your paycheck,” Riesgraf says. If there is a bright side to the feed situation, she says, it is that it may trigger more interest among grain farmers in converting acres to organic. “I think we’ll see corresponding growth in the organic grain industry.”

Another type of growth Riesgraf is less fond of is the urban growth coming their way. “We’re starting to get crunched from two sides,” Riesgraf says. “The city [Jordan] sent out a notice three years ago that city limits will be moving out to the back of our farm by 2015. We hope we can hang on to the farm for the kids if they want to farm [and it appears that at least some do, she says]. If not here, hopefully we can set them up somewhere else.”

Under a program of the Minnesota Dept. of Transportation, the Riesgrafs have set aside 18 acres of the farm as wetland wildlife habitat, which is home to ducks, geese and other wetland critters.

“The best thing about farming is what it offers our kids — a chance to be outdoors, to explore and enjoy the environment and spend time with the animals. Most kids do not have that opportunity.”

Co-op mentoring program
The Riesgrafs participate in CROPP’s farmer-tofarmer mentoring program to help conventional farmers transition to organic. “Jeff and I have been mentors, not just to help Organic Valley farmers, but any farmers who want to transition to organic.” The co-op encourages farmers interested in organic farming to talk to producers who have already made the transition.

“This helps them better understand what organic dairy farming is all about and its economic and environmental benefits, says Riesgraf. “Any farmer can do it if the desire is there. The best thing they can do prior to making the transition is educate themselves about USDA organic standards, (for more information on USDA’s organic marketing programs, visit:
http://www.ams.usda.gov/nop/ProdHa ndlers/ProdHandhome.html).

Transition rules include adhering to a three-year period with no pesticide applications on crops or pasture, no use of antibiotics or hormones in the herd for one year, compiling a log of all farm invoices and related records for the previous five years, and developing an organic farm plan. There’s also an annual inspection to verify organic standards are being adhered to.

If a cow is organic from birth, it can be sold for organic meat when culled. But if it was transitioned into organic, it cannot be sold as organic.

Organic Valley is marketing organic beef, with a 1-pound pack of its branded hamburger now available in most Safeway stores. Marquez calls beef the toughest market to crack for organics.

Organic Valley products are made in 60 plants, including 10 cheesemaking plants in Wisconsin. “Our business is keeping a lot of small cheese plants operating, which in turn is important to the economies of many rural towns,” Marquez says. “That too fulfills our mission, which is about far more than organic food — it’s about keeping rural communities healthy and keeping more families on their farms.”

Produce sales totaled just under $1 million last year, but that was double the year before, and sales are expected to double again this year. Marquez says some exploratory talks are underway about a possible produce-marketing federation with a Central American coop to supply year-round produce.

But fluid milk remains CROPP’s main engine. There are two lines of Organic Valley fluid milk: ultra pasteurized (52 percent of all sales) and high temperature, slow time (or HTST) pasteurized, which is 12 percent of its business. Cheese and butter represent 10 percent of sales and eggs 6 percent. About 13 percent of its business is private label.

Organic Valley last year introduced a soy beverage. It is just a blip on the radar screen at this point — sales are only 0.2 percent of the co-op’s total. But interest is growing. “We’re not looking for a huge market share with our soy milk, but we offer it as a compliment to organic milk for lactose intolerant people.” Soy beverage cartons have a code on them that can be typed onto a Web page, which will then pull up a page about the farmer who grew the beans it was made from.

Competition welcomed
One sign of the health of the organic dairy market is the rising interest of large dairy foods corporations in it, Marquez notes. Dean Foods has acquired the Horizon organic brand, and HP Hood has the Stonyfield brand.

“This has pluses and minuses for us,” Marquez says. It is obviously harder to set the category price with more players. “But you need players to make a category. So it’s nice to see some big firms entering it — it shows that you have arrived as a real category that is here to stay.

“Our competition is probably outspending us 10-1,” Marquez says. “But we view competition as healthy. It’s reality and it’s the American way. If you can’t get in there and duke it out with the best of them, then you probably shouldn’t be in business.”

Right now, the biggest competition is for farmers. All organic brands are looking for more milk, Marquez says. “This is the first time demand has outstripped our ability to convert farmers. It’s an unprecedented time for us — we’ve never hit up against a wall this hard before. We took on 100 more farmers last year but can’t convert them fast enough to meet demand.”

CROPP is in the design stage of building a 100,000-square-foot distribution center, with occupancy targeted for January 2007. The same site may also become the home of a fluid milk bottling operation in 2010.

It also has a brand new headquarters in LaFarge, which USDA Rural Development helped provide financing for (see “Inside Rural Development” column, page 43).

Offering farmers &
consumers an option

Forgues makes one trip a month promoting the co-op and its products as a member of Cropp’s farmer ambassador team. “I love bringing more farmers into the co-op,” he says.

The fact that organic producers can make a living on smaller farms helps keep more farms in business and supports more rural communities, Forgues says. “We’re giving more farm kids — and I’m one myself — a chance to come back to farm who might not otherwise be able to. We’re offering them an opportunity.”

At this point, rather than growing his herd, Forgues says there is much he and his father can do to improve their herd average by trying different forages, etc. “That’s the fun part of farming — trying different things and seeing how the cows respond.

“I don’t feel pressure to have to grow the farm. I’d get out of farming before I’d go down the road of industrial farming; it just wouldn’t be worth it. When Dad and I can’t do the work, or if our children don’t want to do this, we’re not going to bring in labor. Do that, and then you’ve got to milk an extra 50 cows to pay the labor. And then you need a bigger parlor — there’s another $200,000 loan. That’s the trap — they got you.

“I feel very happy and blessed to be in the position we are, being paid like we are, in a market that is growing with stable farm prices.”






















Executive committees key to CROPP governance

CROPP is directed by a seven-member board, all of whom are farmer-members elected at large. Elections are strictly one member, one vote.

Key to the co-op’s functioning are eight executive committees (ECs), one for each of the primary commodities CROPP handles (dairy, eggs, beef, pork, poultry, soy, juice and produce). The ECs in turn make recommendations to the board. Representation on the ECs is by region, based on (in the case of dairy) being in one of 24 regional milk pools.

Each dairy pool averages 30 farmers. Their milk is loaded onto the same truck and delivered to the same plant. CROPP’s Dairy EC holds monthly conference calls and meets face-to-face at least annually, sometimes twice each year.

They discuss everything from farm pay price, to feed cost, to herd health issues, to proposed changes to national organic standards. Co-op Marketing Director Theresa Marquez says it is unusual for the board to reject an EC recommendation. “But it does happen. Then they go back and forth.”

“It’s like our own House of Representatives,” says Travis Forgues, a former Dairy EC member from Vermont. “We talk things out every month. It really is the voice of the farmers that makes this co-op run.”

Having both a CEO (George Siemon ) and board chairman (Wayne Peters) who are active farmers helps build trust and understanding between headquarters and the members, Forgues says. “George came to Vermont and helped get our first milk on the truck,”says Forgues.

Members’ equity investment in the co-op is one month of their estimated annual sales, or 8.3 percent of projected annual income. “That investment goes into a CD, with the initial investment earning 8 percent interest,” Marquez says. Equity is paid to members upon retirement or upon leaving the co-op.

With few physical assets to maintain, the co-op business philosophy is based on paying the best upfront milk and crop prices it can, Marquez says. Patronage is thus less than with many co-ops.

At the end of each year, 1.25 percent of co-op income goes back into the co-op to cover debt service, inventory, etc. Between 1.25 and 2 percent of income goes into patronage and profit sharing, allotted: 45 percent to farmers, 45 percent to staff and 10 percent to the community. Local scholarships and county fairs have benefited from these community investments, and more than a million dollars has been donated to children’s health organizations.




Texas dairy farmer ‘puts joy into his work’

Editor’s note: This article is
reprinted courtesy Organic Valley
Family of Farms.

When Organic Valley dairy farmer Harry Lewis tells the story of how his family’s 287-acre Texas dairy farm came to be, it’s clear why he’s so passionate about preserving it today.

It started with a stroke of luck in 1940. The United States government had purchased about 1,575 acres of farmland near Sulphur Springs for nine African-American families, who would produce food for World War II troops.

Harry’s father, a newlywed looking to get his own start in farming, happened to be plowing his family’s land when government officials drove up and offered him a farm.

“He got the land, the feed and the dairy cows,” Harry recalls.

“The only thing he had to buy was sugar and flour. My father and his farm were just as much a part of the war. It was a service.”

One generation to the next
Harry’s family, including his brother, Robert, survived the ups and downs of farming in the 1940s, 50s and 60s: a war effort that provided income; larger, mechanized postwar farms that started to squeeze out small family farmers; and Texas drought.

Both Robert and Harry left the farm at different times to pursue their own careers. Robert moved to California and Harry attended Texas Southern University. But both men eventually returned to the farm, where they worked together. Harry also married his wife, Billye, and the couple raised their children: Annette, Angela, Erica and Wynton. Robert passed away in 2000.

By 2001, like many farmers in his community and across the nation, Harry was frustrated by fluctuating prices for the conventional milk produced by his 75-cow herd, as well as the increasing role of large corporations in agriculture, which he feels threatens farmers’ independence.

Eager to make a change that would keep his family’s farm intact, Harry had his own stroke of luck.

Organic Valley: ensuring
the future

In 2002, representatives of Organic Valley visited Texas to recruit farmers to produce and sell milk in the region. Harry attended the presentation and accidentally left behind his tape recorder.

After he arrived home, two men from Organic Valley — CEO George Siemon and Wayne Shaker — were standing on his doorstep with his recorder. They had surveyed Harry’s beautiful land, which for years, in keeping with the practices of his father, had been farmed without herbicides or pesticides. The men told Harry it would be easy to transition his farm to organic.

“Something in me said ‘this is it, this is the right thing to do,’” Harry recalls. “Then they explained how I could do it. They didn’t lie, they didn’t manipulate me, and I liked that.”

By Jan. 1, 2005, Harry’s herd and land were certified organic. Since April, his cows’ milk has been sold under the Texas Pastures™ label throughout most of Texas.

Organic ambassador
These days, Harry is a proud Organic Valley farmerowner and organic “ambassador,” spreading the word about the co-op, organics and its environmental benefits among his community and the state of Texas.

“I’ll do whatever I possibly can to get organics in Texas,” Harry says. “My county was once called the ‘Dairy Capital of the State of Texas.’ My plan is to bring it back as the ‘Organic Dairy Capital of the State of Texas.’”

Most importantly, Harry is happy knowing that he and Wynton, 20, who will someday take over the farm, can continue farming the way the family always has. “We put in our work, but we also put in joy,” Harry says. “And that’s what we receive — a rewarding, wholesome organic lifestyle for my family and grandchildren, Joush and Kandis.”

“We won’t make millions,” Harry continued, “but it’s a great way of life.”





May/June Table of Contents