Slice of the market

Penns Corner, Tuscarora co-ops
target growing restaurant trade


By Stephen A.Thompson
Assistant Editor

any mainstream farmers see organic growers as little more than hobbyists, depending on ladybugs, manure and luck to grow crops. But successful organic producers make their own luck. They are coming into their own by using innovative agricultural techniques to protect their crops while also developing their business skills. Many are finding small, but profitable, niches by growing high-quality crops and catering to restaurant chefs and other customers who demand the best.

Pennsylvania is home to a growing number of such farmers who have joined forces to make their operations work with the help of niche-marketing cooperatives. The Tuscarora Organic Growers Cooperative, based in Hustontown, sells mainly in the Baltimore- Washington area to restaurants and some small high-end retail outlets. Growing for markets in the Pittsburgh area are the members of Penns Corner Farm Alliance, a co-op that does not exclusively sell organic produce, but which shares Tuscarora’s commitment to highquality products and sustainable agriculture.

Harvesting coordination crucial to co-op success
Tuscarora Organic Growers Cooperative was organized in 1988, when Jim Crawford, the owner of an organic operation called New Morning Farm, decided to spin off his produce wholesaling business, and to build new markets for his crops and those of his neighbor organic producers.

In the beginning, members had little idea how to make the operation work. The cooperative puttered along for a few years, selling “a few cases of this and that,” says Tony Ricci, sales and marketing manager. What was needed was a comprehensive marketing and organization plan. They got it when they hired Chris Fullerton as general manager. Fullerton’s efforts turned the co-op into a professional organization with a constantly-growing customer base and sales.

The heart of the operation is a system under which each of the 17 member farms commits to supplying a certain amount of a given crop at a given time. During the winter, Fullerton talks with each farmer; together they draw a plan based on the producer’s past record, preferences, projected demand, etc. A grower’s commitment may include new crops, and it may make up only a portion of his projected output, since each member is free to sell produce through other channels.

Growers’ commitments are loaded into a computer relational database, which every week generates a list of the crops expected from each grower. “We had to get the database developed especially for co-op,” says Ricci. “Nobody offered a database system that did what we needed.” Off-the-shelf systems were centered on keeping track of available produce, but didn’t keep track of individual growers.

The custom-built database was put into service 10 years ago, but was given an overhaul beginning in 2002, using lessons learned in the interim. The revamped system was inaugurated the following year. The new database has turned what used to be a headache into easy work. “We used to do everything using spreadsheets,” Ricci says.

Once commitments are entered into the system, they are not carved in stone. The co-op keeps in constant touch with members, and figures are updated as necessary.

“We have to be flexible,” says Ricci, “so we can deal with changes in the market and with our own changing conditions.” If the co-op is unable to sell all of the committed produce, the loss is split evenly among the growers.

Quality, reliability
are co-op’s lifeblood

The ability to present customers each week with a list of available products is a big advantage. Another is the high quality of the co-op’s produce. “We sell quality, not quantity,” Ricci says.

The co-op’s focus on building close, one-on-one relationships with its customers is another strong point. As the person in charge of marketing, Ricci spends much of his time cultivating his relationships with chefs and other buyers.

Part of building those relationships is providing what they ask for, even if the co-op doesn’t currently have it. “If we don’t have what they want, we get it from somebody else,” says Ricci.

The decision to keep the co-op open all year has also been key in maintaining its customer base, says Ricci. “Staying open means we keep the trucks running, and our customers loyal.”

The problem is what to sell during the lean winter months. Winter root crops take up some of the slack, and some of the members have greenhouses. The co-op also sells mushrooms from a Pennsylvania grower, citrus fruits from Florida and even organic olive oil.

The ultimate goal is to run the coop in the black in the winter — a goal that remains unmet. But last winter’s figures were conspicuously better than those of the winter before, with sales higher every week — and one week showing an increase of 40 percent over the same week a year before.

Along with the professionally-run marketing operation, the growers use the latest in certified organic pest- and disease-control methods. “People don’t know it,” says Ricci, “But organic farming is one of the most innovative sectors of agriculture. There are new products coming out all the time.”

The secret to successful organic farming, according to Ricci, is to maintain a proper environment in the fields, and to not depend on “quick fixes.” Instead, he says, organic farmers monitor the conditions of their fields and attempt to keep things in balance. When problems do occur, there are products available, such as a hydrogen peroxide mixture, that control bacteria and fungus while still meeting organic standards.

“A lot of people think we just howl at the moon and hope for the best,” Ricci chuckles. “But we just use different tools.”

Ricci believes that operations like Tuscarora can offer desirable alternatives for farmers who today find themselves caught in the price-cost squeeze endemic to mainstream farming. “There are too few options for farmers due to all the consolidation and centralization,” he says. “We don’t depend on government guiding the market; we take the risks ourselves.”

So far, the approach seems to be working.

Penns Corner co-op
pleases choosy chefs

About 70 miles to the north, the members of Penns Corner Farm Alliance are using a similar approach. Penns Corner was founded after current president Pam Bryan and other produce farmers in the State College, Pa., area attended a meeting held by the Pennsylvania Association for Sustainable Agriculture (PASA) to discuss a proposed local farmers market.

The upshot of the meeting was that such a market would be about five years away. Bryan and her friends were disappointed. “We wanted to sell things now,” she remembers.

They found start-up funding from PASA, but with a catch. PASA would not fund a purely organic organization. The result was that, while most of the cooperative’s members are certified as organic, the co-op is open to other farmers that practice sustainable agriculture.

After the co-op’s launch in 1999, the next step was pure serendipity. At a PASA meeting, Bryan met the executive chef for a large Pittsburgh restau- rant chain called (The Big Burrito.). Bill Fuller was looking for a source of high-quality fresh produce. Trained in California, Fuller had returned to his home state only to run into trouble trying to find good-quality vegetables for his dishes. It was a match made in heaven.

Fuller, says Bryan, “took us by the hand.” He suggested crops to grow, and offered business advice. They also received technical assistance from the Keystone Development Center — a cooperative development service, which, among other things, paid for Tuscarora’s manager, Chris Fullerton, to come out and talk about his co-op’s marketing database system.

The co-op offers an interesting variety of produce in addition to the familiar vegetable staples. Edible flowers are produced by one operation, including nasturtiums and squash blossoms. Bryan sells young whole plants called “micro-greens” and “demigreens.” Growing and packaging the tiny plants is labor intensive she says, but customers pay a premium for these top-quality additions to salads and other dishes.

Customers request new crops
Other items sold by the co-op include free-range eggs, turkeys, grassfed lamb, honey, blueberries, asparagus, and even pasta and tofu, which along with mushrooms are supplied by outside sources. Some of the crops were originally unfamiliar to co-op members when asked for by customers.

Others were all too familiar. “We found that people were asking for things we thought of as weeds,” Bryan says. Those edible “weeds” include chickweed, lambs quarters and stinging nettles.

About six years after its founding, the cooperative has 14 members located in nine counties surrounding Pittsburgh. The co-op’s customers are a little more varied than Tuscarora’s. They include about 19 restaurants and other establishments — some of them members of the “slow food” movement — and the Pittsburgh Food Bank.

But the co-op also sells through a kind of “produce basket of the week club.” Part of a nation-wide movement called Community Supported Agriculture (CSA), the program allows individuals to buy subscriptions to four or eight weekly deliveries of fresh produce, usually beginning in June. Other sales venues include a farmers market in College Station, begun when a friend of the co-op invited members to use the parking lot of building he owned, and local country and golf clubs.

Like the Tuscarora co-op, Penns Corner stays open in winter, and for the same reason. “We originally wanted to close during the winter, but Big Burrito convinced us that staying open would help us keep customers,” says Bryan. Some members sell most of their produce through the co-op; others use it mainly as a backup when they’re unable to sell their entire output to regular customers or other venues.

Bryan believes that future growth will come mainly from CSA subscriptions. “We can drop off a lot of boxes at one point, she says, “and if we have a crop failure — say, due to deer — we can substitute another crop.” The main problems with the program, she says, are the logistics of putting the boxes together and keeping everything refrigerated until delivery.

Things are going well enough that Penns Corner recently hired a fulltime manager, with an eye to expanding sales. “If we can sell all we grow,” she says, “we can double our sales.”





















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