Running on Empty?

‘Great ethanol debate’ waged at NCGA forum

By Stephen Thompson
Assistant Editor




oes making ethanol consume more energy than it produces? Will ethanol be a key component in helping the nation reduce its voracious appetite for foreign oil, or just be a bit player on the energy front?

That’s been the subject of an intense debate for years, and two panels of experts squared off recently to try to settle the question. The experts presented starkly differing views during “Ethanol Energy Balance,” an open forum held Aug. 23 at the National Press Club in Washington, D.C., sponsored by the National Corn Growers Association (NCGA).

Dr. David Pimentel, a professor emeritus of entomology at Cornell University, and Dr. Tad W. Patzek, an associate professor of chemical engineering at the University of California-Berkeley, argued that ethanol production from corn is a net energy loser and contributes to global warming. They also say it could never provide more than a tiny portion of the nation’s fuel needs.

Dr. Bruce Dale of Michigan State University and Dr. John Sheehan of the National Renewable Energy Lab countered that Pimentel and Patzek are running on empty, and that their conclusions are based on faulty data.

Patzek and Pimentel’s conclusions have received some notoriety in the media, leading some ethanol advocates to accuse them of “duping” the public. The resulting controversy encouraged the NCGA to hold the forum and, later the same day, a follow-up seminar: “Renewable Energy: Dynamic Possibilities,” during which the emphasis was more on the potential of ethanol and biodiesel.

Energy consumed vs. yield
The disagreement centers on the amount of total energy inputs required to produce ethanol. These inputs include: the fuel to power machinery needed to grow and harvest the feedstock, such as corn; the petroleum used in manufacturing the required fertilizers, pesticides and herbicides for the feedstock; the energy expended to transport the feedstock to the processor, and the energy used by the ethanol processing plant.

Pimentel has argued for many years that the total energy inputs, when added up, make ethanol a “net energy loser,” and that relying on ethanol as a fuel source would cause significant environmental impacts.

In a paper he published in 1998, Energy and Dollar Costs of Ethanol Production with Corn, he says:

“Assuming a net production of 50 gallons of fuel per acre of corn, and assuming that all cars in the United States were fueled with ethanol, a total of approximately 2 billion acres of cropland would be required to provide the corn feedstock. This amount of acreage is more than five times all the cropland that is actually and potentially available for all crops in the future in the United States.”

Pimentel spoke to a largely proethanol crowd of corn producers and their representatives. Ethanol, he said, is not a true renewable energy source, because it requires more energy in its production than is extracted from the finished product. According to his calculations, ethanol takes about 1.15 BTUs (British Thermal Units) of input for every 1 BTU of output.

Other reasons ethanol production is undesirable, said Pimentel, include the environmental impact of corn production. “Corn production causes more soil erosion than any other crop.” He added that growing corn also requires more insecticide, herbicide, and nitrogen fertilizer than most other crops, with the result that corn production in the United States causes $45 billion in environmental and other damage each year. He said it requires 1,725 gallons of water to produce 1 gallon of ethanol.

Pimentel also claimed that, with more than 3 billion malnourished people in the world, burning corn for energy poses serious ethical questions.

Pimentel advocated using other fossil fuels to replace petroleum. “We can use coal to make diesel and gasoline,” he said, at an energy cost of 2 BTUs to produce 1 BTU of fuel.

Patzek told the audience that simply keeping U.S. car tires properly inflated would save more petroleum than ethanol production. “Each year the U.S. uses more energy than our vegetation can sequester as biomass,” Patzek argued. He said that in 2003, the United States used 105 times more energy than was required to feed the population, and biomass as a source of energy in the United States is heavily subsidized by petroleum.

According to Patzek, the amount of ethanol energy that can be extracted from 1 square meter of land is “tiny” — about one-tenth of 1 watt — compared with energy available from other sources. “A wind turbine generates 1 watt per square meter, which can be converted to mechanical work almost perfectly,” he said. “A photovoltaic cell generates between 10 and 20 watts per square meter. Thus, wind turbines and photovoltaic cells are 20 to 100 times more efficient in delivering mechanical work than corn ethanol.”

Patzek showed a graph comparing projected petroleum consumption and ethanol production in 2012. “Anhydrous ethanol replaces 1.5 percent of petroleum in 2004,” he said, “and will replace another 1 percent in 2012” — far too little to make an impact on U.S. petroleum consumption.

Ethanol advocates’ response
John Sheehan countered that ethanol’s return on fossil energy investment is positive. Peer-reviewed Department of Energy and USDA research, he said, shows that producing 1 unit of ethanol energy from corn requires only 0.75 of an equivalent unit of petroleum energy, for a net gain of 25 percent. Using switchgrass for ethanol production results in even higher energy gains: up to 72 percent.

“Pimentel’s methodology assumes inputs that are too high,” Sheehan said.

“No one is saying that biofuels will replace petroleum,” said Sheehan, but he added that the value of biofuels in reducing the U.S. dependence on foreign oil is “critical.”

Bruce Dale not only disputed the Pimentel data, he also attacked the very premise of Pimentel’s argument: that the net energy balance of a fuel is a valid yardstick of its usefulness. “I come to bury ‘net energy,’ not to praise it,” he said, referring to the Pimental’s cost/benefit formula.

Dale called net energy a “convenient fiction, an academic toy” that “doesn’t relate to the real world.” The reason, he said, is that it doesn’t address the quality of various forms of energy — treating solar, natural gas, coal, petroleum, etc., as equal. “But all energy is not created equal,” he declared, arguing that the quality of energy — that is, its readiness to be converted into the required work or service — is a vital factor in determining its value.

“We do not need energy per se,” said Dale. “We need the services energy provides,” including electricallypowered equipment and appliances, heat and transportation. The U.S. has lots of coal and natural gas,” he said, “But they don’t work in the gas tank. They have the wrong energy quality.” Solutions, he said, “will require making comparisons and choices between real alternatives.”

Dale gave an example: Using the criterion of Pimentel and Patzek, he said, the “net energy” of electricity produced from coal is minus 235 percent, because it takes three calories of coal to produce one calorie of electricity. But, “Electricity is higher quality energy than coal.” Refining crude oil into jet fuel, diesel or gasoline results in a net energy balance of minus 39 percent, as opposed to minus 29 percent for making ethanol from corn, according to Pimentel’s figures.

If ‘net energy’ was a good yardstick, “we should shut down all coal-electricity generation and all oil refineries,” Dale said.

During the question-and-answer period, Pimentel was asked about ethanol production’s relation to animal feed. He replied that using corn for ethanol had resulted in higher beef prices. Dale challenged that assertion, asking Pimentel how he could reconcile his statement with the fact that the United States currently has the highest stocks of corn in history — more than 2 billion bushels of surplus corn last year.

Other questions centered on the data used by the anti-ethanol faction in making its calculations. Both Pimentel and Patzek were accused of using outdated data from the 1980s, but Pimentel asserted that, except for figures regarding the energy costs of the concrete used in building ethanol plants, his figures were up-to-date.

Biofuels touted as efficient
The “Dynamic Possibilities” forum was devoted to supporters of ethanol and other biofuels, many of whom continued to criticize Pimentel and Patzek’s findings.

Roger Conway, a USDA researcher, called the concept of net energy a false standard, and claimed that Pimentel and Patzek “picked and chose” data to get a desired result, treating as consistent information from surveys gathered with differing methods and criteria.

David Morris, of the Institute for Local Self Reliance, said that biofuels are not a silver bullet for the energy industry, but could replace 70 percent of the petroleum used for fuel and other purposes. He pointed out that the co-products of ethanol and biodiesel were “significantly valuable,” and said that Pimentel and Patzek did not include the true value of such products as distillers grains and soy meal, both excellent animal feeds, in their calculations.

“We’re not dying from a shortage of starch,” Morris said, referring to the ingredient of corn that is used in the fermentation of ethanol, leaving behind high-protein distillers grains. Even with biofuels, Morris said, the United States must reduce its overall energy consumption.

Morris has just published a new paper: Carbohydrate Economy, Biofuels and the Net Energy Debate (on-line at: www.newrules.org) which looks at the comparative data that underlies the ethanol debate. In it, he says Pimentel’s “aversion to including an energy credit for [ethanol] coproducts is puzzling. If we use the energy used to grow and process a crop on the input side of the equation, we should include all the energy value of all the end-products on the output side.”

Morris also said biofuels represent a tremendous opportunity for farmers to add value to their crops, saying there could be 1 million farmers owning shares in a biorefinery by 2050.

Michael Wang, of the Argonne National Laboratory’s Center for Transportation Research, said that many studies contradicted the claims of Pimentel and Patzek. He said that Argonne’s study of the same subject concluded that producing corn ethanol requires 26 percent less energy than it contains, and that cellulosic ethanol, made from switchgrass and other inexpensive plant sources, requires a whopping 90 percent less, partly because its byproducts can be burned for energy to power the processing plant.

“A review of Pimentel/Patzek,” said Wang, “reveals that they made pessimistic assumptions, and doublecounted certain energy costs without detailed elaboration.” Wang accused Pimentel and Patzek of consistently overestimating energy requirements for both farming and processing of corn for ethanol, including calculating ethanol plant energy use at 30 percent above actual figures.

Other speakers attacked Pimentel for using extraneous data in their calculations, such as the food eaten by farmers and workers engaged in ethanol production and the energy cost of building farm machinery, and claimed that their results were not peer-reviewed before publication.

For more detailed reading:
A copy of Dr. Patzek’s presentation to the forum is available on the Internet at:
http://www.berkeley.edu/news/media/r eleases/2005/08/NPC_briefing_Patzek .pdf. Other presentations can be found at the NCGA Web site at: http://www.ncga.com/ethanol/debunking/ ForumPresentation.htm.

David Pimentel’s 1998 report, Energy and Dollar Costs of Ethanol Production With Corn is available at: http://hubbert.mines.edu/news/Piment el_98-2.pdf. Pimentel and Patzek’s article, Ethanol Production Using Corn, Switchgrass and Wood; Biodiesel Production Using Soybean and Sunflower, was published in in the March, 2005 edition of Natural Resources Research magazine.















































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